Consultancy — Key Offerings
Product development & optimization
Concept-to-launch development of sanitary products including napkins, diapers, pads, and liners.
- Target-product profiling
- Material selection
- Prototype formulation
- Rapid prototyping
- Absorption and core architecture design
- Iterative CRC / AUL / SFC
- Acquisition / strike-through
- Rewet
- Distribution mapping
- Wearer simulation
- Gel strength
- Softness and convertibility checks
- Product specification
- BOM
- Prototype batches
- Performance vs target matrix
- Risk / opportunity log
- Scale-up plan
Identify and source suitable materials locally or globally, conduct substitution studies, and qualify vendors to secure supply, cost, and quality.
- Market mapping for raw-material options
- Sample acquisition and comparative performance screening
- Supplier capability and QA audits
- Negotiation support for lead-times and commercial terms
- Incoming material QC panel
- Moisture and ash
- Particle size
- CRC
- Tensile and peel
- VOCs and extractables
- Certificate verification
- Batch-to-batch variability
- Stability studies
- Qualified supplier list
- Material sourcing strategy
- Specification sheets and acceptance criteria
- Audit reports
- Dual-sourcing and contingency plans
Convert lab and pilot processes into stable, efficient production lines while troubleshooting production bottlenecks.
- Line design
- Equipment selection and specification
- Process parameter windowing
- Pilot trials
- Ergonomics and material handling flows
- Process flow diagrams
- Equipment specifications
- SOPs
- Control plans
- Scale-up report with reference parameters
Build QA/QC frameworks and support regulatory compliance for market requirements including claims, safety, and labeling.
- Create QC test panels and sampling plans
- Establish laboratory methods
- Supplier QC agreements
- Claim substantiation strategy
- Prepare regulatory dossiers
- Quality manual
- Test methods and SOPs
- Acceptance criteria
- Regulatory submission documents
- Audit-ready records
Assess manufacturing compliance, operational readiness, and overall factory performance.
- On-site audits
- Gap analysis
- Corrective action plans
- Supplier monitoring
- Environmental-impact checks including waste and emissions
- Audit reports
- Corrective and Preventive Action (CAPA) plans
- Compliance roadmaps
- Training modules for staff
Investigate product or process failures and implement effective corrective and preventive actions.
- Sample forensics
- Root-cause analysis
- Accelerated ageing and stress tests
- Replicate failure conditions
- Validate corrective fixes
- Failure report with root cause
- Corrective action plan
- Verification test protocols
- Preventive controls
Reduce product cost and improve material and process yield without compromising product performance.
- Cost-down options
- Formulation adjustments
- Layer reduction studies
- Supplier renegotiation support
- Material usage audits
- Scrap and rework reduction
- Cost-savings roadmap
- ROI analysis
- Pilot test results
- Revised BOM and specifications
Upskill client teams across R&D, QC, production, QA, and maintenance for technology transfer and process control.
- Classroom and hands-on training
- SOP walk-through
- Laboratory method training
- Line start-up coaching
- Troubleshooting clinics
- Training materials
- Competency checklists
- Certification records
- Mentoring during first production runs
- Custom curricula
- Practical workshops on test equipment
- Train-the-trainer programs
- Production-floor training
