Concept-to-launch development of sanitary products including napkins, diapers, pads, and liners.

• Target-product profiling
• Material selection
• Prototype formulation
• Rapid prototyping
• Absorption and core architecture design

• Iterative CRC / AUL / SFC
• Acquisition / strike-through
• Rewet
• Distribution mapping
• Wearer simulation
• Gel strength
• Softness and convertibility checks

• Product specification
• BOM
• Prototype batches
• Performance vs target matrix
• Risk / opportunity log
• Scale-up plan

Identify and source suitable materials locally or globally, conduct substitution studies, and qualify vendors to secure supply, cost, and quality.

• Market mapping for raw-material options
• Sample acquisition and comparative performance screening
• Supplier capability and QA audits
• Negotiation support for lead-times and commercial terms

• Incoming material QC panel
• Moisture and ash
• Particle size
• CRC
• Tensile and peel
• VOCs and extractables
• Certificate verification
• Batch-to-batch variability
• Stability studies

• Qualified supplier list
• Material sourcing strategy
• Specification sheets and acceptance criteria
• Audit reports
• Dual-sourcing and contingency plans

Convert lab and pilot processes into stable, efficient production lines while troubleshooting production bottlenecks.

• Line design
• Equipment selection and specification
• Process parameter windowing
• Pilot trials
• Ergonomics and material handling flows

• Process flow diagrams
• Equipment specifications
• SOPs
• Control plans
• Scale-up report with reference parameters

Build QA/QC frameworks and support regulatory compliance for market requirements including claims, safety, and labeling.

• Create QC test panels and sampling plans
• Establish laboratory methods
• Supplier QC agreements
• Claim substantiation strategy
• Prepare regulatory dossiers

• Quality manual
• Test methods and SOPs
• Acceptance criteria
• Regulatory submission documents
• Audit-ready records

Assess manufacturing compliance, operational readiness, and overall factory performance.

• On-site audits
• Gap analysis
• Corrective action plans
• Supplier monitoring
• Environmental-impact checks including waste and emissions

• Audit reports
• Corrective and Preventive Action (CAPA) plans
• Compliance roadmaps
• Training modules for staff

Investigate product or process failures and implement effective corrective and preventive actions.

• Sample forensics
• Root-cause analysis
• Accelerated ageing and stress tests
• Replicate failure conditions
• Validate corrective fixes

• Failure report with root cause
• Corrective action plan
• Verification test protocols
• Preventive controls

Reduce product cost and improve material and process yield without compromising product performance.

• Cost-down options
• Formulation adjustments
• Layer reduction studies
• Supplier renegotiation support
• Material usage audits
• Scrap and rework reduction

• Cost-savings roadmap
• ROI analysis
• Pilot test results
• Revised BOM and specifications

Upskill client teams across R&D, QC, production, QA, and maintenance for technology transfer and process control.

• Classroom and hands-on training
• SOP walk-through
• Laboratory method training
• Line start-up coaching
• Troubleshooting clinics

• Training materials
• Competency checklists
• Certification records
• Mentoring during first production runs

• Custom curricula
• Practical workshops on test equipment
• Train-the-trainer programs
• Production-floor training